Manufacturing
Align production with demand, optimize raw material inventory, and manage supply chain risks with AI-powered decision intelligence.
The Manufacturing Challenge
Production-Demand Mismatch
Overproduction leads to excess inventory, while underproduction causes missed sales and penalties.
Raw Material Volatility
Fluctuating material costs and availability make procurement planning unpredictable.
Supplier Lead Time Variability
Unreliable delivery times force you to hold extra safety stock, tying up working capital.
Multi-SKU Complexity
Managing hundreds of products with different BOM requirements and production constraints.
How Decisio Helps
Demand-Driven Production Planning
Orion forecasts finished goods demand and translates it into raw material requirements using your Bill of Materials. It accounts for production lead times and capacity constraints.
Raw Material Optimization
Nova calculates optimal reorder points for each raw material based on consumption rates, supplier lead times, and demand forecasts. It consolidates orders to maximize discounts.
Supply Chain Risk Management
Sentinel monitors supplier performance, market conditions, and geopolitical factors that could disrupt your supply chain. It recommends mitigation strategies before problems occur.
PrecisionParts Ltd
Auto Components Manufacturing • 2 plants, 500+ SKUs
Challenge
PrecisionParts was holding ₹8Cr in raw material inventory while still facing stockouts on critical components. Production scheduling was reactive, leading to frequent overtime.
Solution
Deployed Decisio for demand forecasting, MRP optimization, and supplier risk management across both plants.
"We finally have visibility into what we need, when we need it. Our production planning has gone from reactive firefighting to proactive optimization."
Key Capabilities
BOM-Aware Forecasting
Forecast demand and automatically calculate raw material needs
Capacity Planning
Optimize production schedules based on machine capacity and labor
Supplier Performance
Track lead times, quality, and reliability scores for each supplier
Risk Early Warning
Detect supply chain risks before they impact production
Quality Integration
Factor rejection rates into safety stock calculations
What-If Scenarios
Model the impact of demand changes or supplier issues
Ready to Optimize Your Manufacturing Operations?
Join leading manufacturers using Decisio to reduce costs and improve efficiency.